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Updated 4-23-2009 |
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Caps |
Roof Caps |
Work |
Downspouts |
Parts & Info |
Ordering Info |
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Introduction: .
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As a highly ethical person my greatest challenge is to design products with the best blend between: Looks, Function, Strength, and Cost for the best benefit of our clients with each and every project I do. These 4 elements do not just naturally blend together cohesively, but are more apt to oppose each other. I do not build in planned obsolescence! I passionately feel that planned obsolescence should be a crime, yet it is standard operating procedure in most industry through out the world. Besides the fact that these need to be practical, functional, and durable they also will be very noticeable as the crowning jewel on top of the highest peak of your house, so I keep in mind that looks are very important as well. With our artistic flair you will see we go out of our way to design some of the most stunning functional art for houses around (insert your opinion here). Our contact info can be found on our contact web page by clicking on the e-mail address shown above. "Quality and service is not expensive, it's priceless!"
Note:
We do not intend to be misleading in our pricing shown on these
web pages, but as you may have noticed; This is a copy of the interview for Angie's List we did for their July 2008 magazine about: |
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Why
Copper?The reason we primarily use copper sheet-metal, as opposed to other rust-free metals like aluminum, brass, or stainless steel is this: The Classy Look! Steel is by far the most common sheet-metal used on roofs, since it is such a cheap and strong metal, but copper of course need not be painted or galvanized, since it will not rust like steel with exposure to the elements. Resolving any stripping and repainting issue. It also will not be leaving terrible rust stains if not replaced every 10 years or so. No matter how cheap steel is; steel is actually the most expensive choice in the long run when you consider the labor to locate a replacement and reinstall it every 10 to 15 years. Stainless Steel is the same cost as copper, so it is not a better value. The more modern development of stainless steel as a good strong lasting metal is fantastic, but the bright shiny appearance does not look good on most structures (unless you want the look of a retro diner car). And unlike copper; it will mildew. Aluminum very soft and cannot handle high heat. Brass is nice, but it is just 70% copper with 30% zinc to make it softer and cheaper. Copper is the real deal. Raw copper's exposure to the elements darkens from pink to a calm orange-ish brown look within a few months. Untarnished or tarnished copper is the one metal that is meant to be seen and last in it's natural state with out any need for a protective coating. Copper's attractive striated patina adds a very interesting look. Copper is also thicker for the same tinsel strength, so it is heavier than stainless steel for better stability in high winds. Sterling Silver is way too expensive, but would be really great. Cost -v- Value: Maintenance Free: |
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Long Term Value
(if built well): We all know the cost of 3 or 4 replacements are far more expensive than one quality product, but we often do not have the resources to do projects right the first time, but there has been a long standing dilemma in the roofing industry with the use of copper. It seems illogical to have a product made with a long term metals like copper if it is just made so thin and fragile to save cost. It will just end up looking dented or even fall apart within a few decades anyway. In that case steel would last nearly as long and be a fraction of the cost. If built well copper would last well over a century, but this is very rare to find because of the added cost of materials and the ignorance of most people to these issues. That is why steel has long been the standard in roofing Nation wide, since it is strong and a far more economical initial investment. |
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Just like with the auto industries relentless use of steel over aluminum for over half a century still. Although I would imagine you plan to keep these rain management products in service a lot longer than a car, and hopefully with little to no maintenance. It would be very costly to hire a detailer to scale your roof to clean and wax these steel covers and flashing a couple times each year, but if left unattended they will cause ugly rust stains long before they begin to form holes and fall apart like the roof caps I replaced, shown here below: Again, if built well copper products will not need maintenance or even cleaning. The custom labor, shipping, and installation cost that goes into any custom fabrication like this accounts for well over 75% of the cost, so it is unwise to use a cheaper metal that will not hold up. Some reports will suggest that copper is only good for 50 to 60 years, but I also know that is only because to help minimize cost most sheet metal shops will use a very thin 12oz or 16oz copper, which will actually wear holes through it in that time-line (as seen in these photos below) and the soldered seams will crack apart. Water may not seem abrasive to the touch, but it has shown to wear down mountain, given enough time. If it is not made well with sturdy materials then using copper is a moot point if it is just going to look all dented and falling apart so soon. I have saved this example to remind me what I work to avoid. |
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Short Term Value: |
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Warning Note: I will work in stainless steel, but since copper cost about the same and is thicker sheet-metal our clients have preferred the solid 20oz copper we use in over 95% of the projects I build. |
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![]() Tia and David Rich (New Years Eve party 06) |
Who is Copper-By-Design? |
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We are located in Eagle Creek, Oregon with a much larger work shop space now (7/07). We are just 5 miles North of Estacada, which is 30 miles outside of Down Town Portland. Besides being self proclaimed (drug free) hippies with a profound compassion for those we do not even know (see: mind-temple.com), David also has a unique talent for mechanical comprehension and spatial arrangement that help him immensely to visualize, design, and create these unique 3-D products out of flat sheet of copper sheet metal. We have recognized a need for these custom products for clients across the Nation like: decorative 4, 6, 8, 12, and 16 sided roof caps for turrets and gazebos, roof ridge caps for moss control, strong decorative chimney caps & flue covers, scuppers or leader heads, water features, and other original designed and personally fabricated products. |
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This growing work had inspired us to develop this alternate web site to reach clients through the Internet. These days over half our gutter clients reach us on-line, and over 80% of the custom copper work is for out of State clients. This custom copper work has begun to over shadowed our gutter replacement business. I had first published my web site for the gutter business back in 1996 under http://dmrgutters.com, but at that time the web address on the side of my work vehicle got more attention than the actual web site. Over the last decade this has gradually changed to the point that our web site is now more beneficial to our gutter replacement sales than even referrals. We have now published over 3,000 photos and put thousands of hours into it's development over the last decade. Homeowners have become a lot more web savvy. More and more people are carefully research the web to find something better than just the normal contractors who talk a fancy jargon, but only deliver a fraction of what they promised. Looking in the local hardware stores or in their Yellowpage directories just isn't cutting it, so Homeowners are beginning to network on-line through web sites like Angie's List and The Old House Web . We struggle to find the best quality parts available at a reasonable cost, yet sadly our suppliers report that we seem to be the only contractor in our area who consistently buy the better materials, so it is not profitable to stock them for just one client. It seems to be true; as I have not personally met any decent roofing or gutter contractors in our local area. If you are not able to do the installation
yourself I wish you good fortune finding a reliable contractor in your
area. I have several links to
Angie's List here to help our clients find relatively competent
and honest contractors in their local area to do the installations of
our products. If you are able to find a contractor that you feel
comfortable with, have them look over our web site here to see just
how we do our installations and have them contact me with any questions.
If they claim they completely understand just what to do already, that
is probably not a good sign. We stand behind our quality with our extensive warranty (see: our Warranty & Service web page for details). We provide a 20 year manufacturing warranty on the copper products we sell. The only reason we do not offer a longer warranty is that it would be unrealistic and would insult your intelligence to offer more. Where will I be more than 20 years from now at the ripe age of 65? .
What are Our
Qualifications? Besides my high standards and good ethics, I (David) had been tested to have an unusually high aptitude for math, a 99% mechanical aptitude, with an unusually good aptitude for spatial arrangement as well. It takes these abilities to visualize and diagram new original designs for fabrication and make sure it will be strong to last over a century, easy to install, as well as decorative. We strive to place a lot of focus on strength and function. If built well; it should be able to last well over 100 years and be reused each time it needs re-roofed. That is why we supply the stainless steel screws along with a new #3 Phillips tip to do the installation with, so it can be a cherished heirloom. David was highly interested in art since third grade. At 17 he got his first professional contract to make a life-size Darth Vader for the promotions of Empire Strikes Back (first release) with working LEDs in the belt units and a lit light saber. All built on a shoe-string budget of only $300. One of his artistic passions is authoring these hundreds of web pages, but most notably is how he is the primary designer and fabricator of the copper work you see here. One reason that David has these talents is his Grandfather (John William Rich) was a brilliant inventor of several well known products, but most known for his Rich's Frozen Food Program back East, and his TV chairs seen at large airports and bus terminals. But his greatest invention was the development of the Rich's Safety Bumper for cars and City busses made of a large hollow rubber cell filled with water for the low-tech hydraulic absorption of the impact. It made driving like playing bumper cars; with his 15 mph no damage bumpers, offering drivers a 20% discount off their auto insurance. He stepped on the toes of the major auto makers here in the USA and his company was crushed like an annoying bug. You can read more about it on our Ethics web page. Tia has demonstrated a talent in artistic design and has assisted in designing these web pages since early 2000 and helps proof read them. She also consult in design ideas for copper work and helps in the shop. Tia's Father worked on the robotics of the Disney rides in California, and her Mother was very involved with crafts and paintings. This attention to detail and reliable service has earned me a spot as finalist 2 years in a row for the BBB Business Integrity Award (shown below). . What about contacting you and good communication? We have been told by numerous clients that in
searching the web for this sort of information; we clearly have the
most comprehensive web site on custom copper sheet metal design and
fabrication in the world, with our 200+ web pages and over 3,000 photos,
that link to full screen digital images for a better look at our work
with prices listed of what they had paid. You are likely to agree.
Some people feel we We feel there are already hoards of simple web sites that you could navigate and read over within a few minutes, but that is not the grouping we want to compete with. We virtually stand alone here on the web for an on-line store front for a small business like ours. If nothing else this web
site shows our commitment to good clear communication, which is very
important to us. We are careful to check our e-mail at least twice a
day and respond within 24 hours. If you had not heard back from us within
that time, call our toll free # you will find on our
Contact Info web page to check if we received
your e-mail. We will answer calls personally, but we do not quote projects
over the phone for a couple reasons: We specialize in custom copper designs. We rarely get a chance to reuse a pattern or template a second time, since each clients needs have been uniquely different. We actually encourage unique designs, as opposed to pushing clients over to generic designs by offering discounts. The only discounts we offer are for clients who have carefully read through our web site and have provided us with all the info we need to provide a quote in the first e-mail exchange. There is also a volume discount, but that rarely happens. |
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We know that most of you may read these statements as nothing more than fancy lip-service. Simply 'Too good to be true' sort of thing. But if you take the time to read over our web site carefully and see the many photos; you will see we back these statements with undeniable proof, along with many of our client's reviews. My suppliers say I am the only contractor in this area that consistently buy the better parts. Also, there are not many businesses that can claim to have received a Business Integrity Award from the Better Business Bureau, let alone 2 years in a row. |
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Why is quality and craftsmanship so hard to find these
days? Integrity is quite a word with a powerful meaning, but seems to have lost much of it's relevance, like the words: turbo charged or platinum. We have been told by many clients how our prices are quite reasonable and even lower than many shops. Being a small hands-on business I have a low overhead compared to most other shops, but our swift production capability is much more limited. If some of the prices listed on this web site seem a little high, try to keep in mind that many of these items are shown with the priced including the cost of a strong wood custom made crate with shipping charges. We do not play the game of showing you a lower price, and then tack on a huge shipping and handling charge. If you happen to be local enough to us and you can drive here to pick up the fabrication we will discount those costs of course. I am often using more copper than estimated, yet have to stick to the quoted price. Copper is gauged as weight per square foot for sheet-metal. When it is shown gauged any other way there is a good chance it is only copper plated steel, so beware of this sort of scam. To minimize the costs and be easier to work with most fabrication shops use 12oz or 16oz copper. We use 20oz copper or thicker for our custom fabrications, so they are heavier and more dent resistant, and less prone to wind and debris damage. Thicker copper like 24oz, 32oz, and 48oz is of course more costly and harder to work with, so that greatly raises the cost, but I price it at the same cost per pound as the 20oz copper.. |
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What if you
are not local to us? Well over half of our work over the last few years has been making unique custom copper sheet-metal fabrication for clients across the continental USA, and a few in Canada and the Caribbean. We have been filling orders for a variety of uses, like: gazebo & turret roof peak caps, scuppers, chimney caps, water features, and mail boxes. Turret and gazebo roof caps have clearly been our most popular items, but requests for custom chimney caps have steadily risen. I'm happy to talk with you on the phone, but please go to our contact info page and read it before calling me. I may be up on a 2 story ladder with a 40' gutter in my hands when you call. |
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Installation:
I am not able to work legally outside Oregon State and do not carry the liability insurance to do roofing related work, so ironically I am not able to install these roof caps. There is no network for us to find and refer you to a good local roofing contractor. Although, if you are searching for a reliable contractor, this web site is one of the most comprehensive and honest web sites on gutters, roofing, Moss Control, and Roof Treatment. You should find the information here very helpful to better know what questions to ask of your local contractors. Helping you better able to weed out the less reputable contractors, to find one that you can hopefully rely on. And in so doing you should save a lot of money and future head aches. For a good honest resource to find reliable contractors in your area that your neighbors have used and reviewed: |
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Custom Chimney Caps and flue extensions Custom
4, 5, 6, 7, 8, 11, 12, & 16 sided Roof Caps Custom
decorative
Scuppers Retail seller
of inexpensive Cupolas,
Weathervanes, Other custom Sheet Metal Fabrications Non-local Deliveries of custom aluminum and copper sheet metal parts Rust-free Gutter Replacement |
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Our
Personal Thought on Ethics |
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We have always focuses on quality over profit The next statement is a simple concept that is un-debatable (we dare anyone to try) that doesn't require a spiritual faith. These are words we strive to live by. Why is this not being taught in school, let alone a strong philosophy in the business world? Planned obsolescence should be a crime, yet it's a standard in most industry. |
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I believe no one you have met or will ever meet can honestly say they don't mind living in a world of lies and deceit, so the least we can do is not add to that muck from our own personal stand point; no matter what we may get in return. We also need to accept how others have just as much right to live and prosper as we do; unconditionally! They should not be robbed through our selfishness, which is manifested in many more ways than you could possibly imagine in how we conduct our daily life and purchases. Research 'Fair Trade'. I wish this was not such a rare quality in our modern business world, but wishing is not going to change it. The best I can do is set a good example and show it is possible to still make a modest living while running an ethical business. My ideals are not because I was raised a Mormon in Utah. I have not found the LDS share my passion for ethics or manage to implement in their actions beyond their pretences. I just hope to inspire others to seek out opportunities for good karma to enhance their lives through helping to enhance other people's lives with care and compassion. We can try to teach others how to live and love, but until they own it and it becomes a part of them; it will just be a string of words with little meaning. The best we can hope to do is set a good example and maybe they will eventually gleam some wisdom from that. You can not force it on others. We need to be very patient, as they still need to grok it in their own time. author: David Rich |
Read more of our thoughts on 'Ethical Responsibility'. |
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| Note: We hope that we can be mutually beneficial, but if not there is still a lot of helpful information here on these web pages on dozens of different topics. If you find the information here very helpful, but you are not in need of our services, it would be kind of you to show your appreciation for the generous advice we spent thousands of hours to provide here for your benefit. Perhaps like you would tip a waiter. Maybe this information is worth enough for you to send us a nice gift certificate of a dinner for two at a restaurant local to the Portland Oregon area? A favorite of ours is Newport Bay, but even something at Burger King would be nice. Don't feel too bad if you are not feeling that generous, as we have rarely had someone actually send us a gift. Just providing an opportunity for you to benefit from some good karma ;) |
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Below is a photo of our Better Business Bureau's NW Business Integrity Award we earned for the year 1998 |
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We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award |
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"Quality and service is
not expensive, |
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dba: Copper-By-Design 28310 S. E. Folsom Rd. Eagle Creek, Or. 97022 |

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Caps |
Roof Caps |
Work |
Downspouts |
Parts & Info |
Ordering Info |
I do not mean to get political here,
but
these days it is too hard to just ignore
.
Some profound one-liners:
Let's Fix Democracy in This Country First!
(We are
actually suppose to be a Republic.
Not a Democracy. Big difference)
You Can't Be Pro-War
And Pro-Life At The Same Time!
Who Would Jesus Torture? Which God Do You
Kill For?
No, Seriously, Why Did We Invade?
We Need a President
Who's Fluent In At Least One Language.
Rich Man's War, Poor Man's Blood.
Is It Vietnam Yet?
Bush Doesn't Care About Most White People Either.
Impeach Cheney First.
When Bush Took Office, Gas Was Less Than $1.50
per gallon
(which
was too high)
.

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14 corporations w/documented human rights violations