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Updated 8 / 7 / 10 |
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Caps |
Roof Caps |
Work |
Downspouts |
Parts & Info |
Ordering Info |
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Introduction: Even if you are not looking to contract with me for a project; you would do well to take a moment to read over this web site for our ideals on Ethical Responsibility and find valuable advice on the highest standards for gutters, roofing, and roof moss control on the Net. We aim to do what we can to set a good example in the world wide business community and serve to abolish planned obsolescence in all forms. I feel nails are for Neanderthals (there, I said it). Even the gutter I install are mounted with #12 stainless steel screws 8X Building Code requirements on each and every job I do. Our DMR Gutter web site was established back in 1996.
1/3 scale Lighthouse
shaped
Chimney Cap made for a client in Seneca Falls, New York
My logo plaque engraved on both sides of this 11"
sheet of 32oz copper
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"Quality and service is not expensive, it's priceless!"
Designed to Last: Everything is only as good as it's weakest link. Coatings on metal like zinc or paint are not made to last more than a decade or so. As a highly ethical person my greatest challenge is to design each products with the best blend between: Aesthetics, Function, Strength, Longevity, and of course made at a reasonable Cost for the best benefit to our clients. These 5 elements do not naturally blend together cohesively, but are more apt to oppose each other, so my challenge is to reach the best possible balance between each of these important elements. Not to push what I want to sell. Why use a life-time metal like copper and stainless steel if it is thin, weak, and dents easily and prone to wind or snow damage? I will never build in planned obsolescence! I passionately feel that planned obsolescence should be a crime; for the simple fact that it is intentional fraud, yet it is standard operating procedure in most industry through out the world.
Note:
We do not intend to be misleading in our pricing shown on
these web pages, but as you may have noticed; |
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I attributed my success to doing better quality work at a more reasonable price, along with good communication though this web site and e-mail: (they requested not to be named here)
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Why
Copper?The reason we primarily use copper sheet-metal, as opposed to other rust-free metals like aluminum, brass, or stainless steel is this: The Classy Look! Copper is one metal made to be seen, and like an investment in gold, copper is a good solid investment in a metal that has long term value, not subject to inflation. It is a sturdy metal that can handle heat well. It also has an antifungal property to it, so no cleaning it needed. It is suppose to be 10X more antifungal than stainless steel, so it makes great counter tops, but not so good for potting plants where bacteria is good for the soil. Steel is by far the most common sheet-metal used on roofs, since it is such a cheap and sturdy metal, but copper of course need not be painted or galvanized, since it will not rust like steel will within a decade of exposure to the elements ad caused rust stains long before it begins to fall apart. Copper resolves any stripping and repainting issues that steel has. No matter how cheap steel is; steel is actually the most expensive choice in the long run when you consider the labor to rebuild and install a new unit every 10 to 15 years. Stainless Steel has the same cost as copper, so it is not a better value. The modern development of stainless steel as a good strong lasting metal is wonderful, but the bright shiny appearance does not look good on most structures (unless you want the look of a retro diner car). Unlike copper, stainless steel will mildew. Aluminum very soft and cannot handle high heat. If left raw it develops a rather chalky appearance. Most commonly it is painted, so repainting is an issue. These are the main reasons we've seen aluminum siding vanish from construction or remodeling. Brass is nice, but it is a softer version of copper. Brass is made of 70% copper mixed with zinc to make it a softer and cheaper metal. This gives it that yellow look. Exposed to the elements brass will tarnish to a black, so you will loose that yellow look in short order.
Bronze is a harder version of copper. Bronze is 70% copper mixed with alloy silicates to make it harder and less malleable, so it is not useful in this sort of bending and drilling fabrication. It is used a lot as a good long-life casting metal; like expensive sculptures. Sterling Silver is great, but far too expensive. It will tarnish to a black, so you would loose that silver look in short order, unless you hire someone to scale your roof and polish it frequently. Cost -V- Value: Maintenance Free: |
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Long Term Value
(if built well): We all know the cost of 3 or 4 replacements are far more expensive than 1 quality product, but we often do not have the resources to do projects right the first time, but there has been a long standing dilemma in the roofing industry with the use of copper: it seems illogical to have a product made with a long life metals like copper if it is just made so thin and fragile to save cost. It will just end up looking dented or even fall apart within a few decades anyway, so why bother. In that case steel would last nearly as long and be a fraction of the cost. If built well copper would last well over a century, but this is very rare to find because of the added cost of materials and the ignorance of most people to these issues. That is why steel has long been the standard in roofing Nation wide, since it is strong and a far more economical initial investment. |
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Just like with the auto industry, where the use of steel over aluminum remain the standard for over half a century still. Although, I would imagine you plan to keep these rain management products in service a lot longer than your car, and hopefully with little to no maintenance. It would be very costly to hire a detailer to scale your roof to clean and wax these painted steel covers and flashing a couple times each year, but if left unattended they will cause ugly rust stains long before they begin to form holes and fall apart like the roof caps I replaced (shown above). Again, if built well copper products will not need maintenance or even cleaning. The custom labor, shipping, and installation cost that goes into any of these custom fabrication account for well over 75% of the cost, so it is unwise to use a cheaper metal that will not hold up. Some reports will suggest that copper is only good for 50 to 60 years, but I also know that is only because to help minimize cost most sheet metal shops will use a very thin 12oz or 16oz copper, which will actually wear holes through it in that time-line (as seen in these photos below) and the soldered seams will crack apart. Water may not seem abrasive to the touch, but it has been known to wear down mountain given enough time. If it is not made well with sturdy materials then using copper is a moot point if it is just going to look all dented and falling apart. I have saved this example to remind me what I work to avoid. |
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Short Term Value: |
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Warning Note: I will work in stainless steel, but since copper cost about the same and is a thicker sheet-metal our clients have preferred the solid 20oz copper we use in over 95% of the projects I build. |
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![]() Tia and David Rich (New Years Eve party 06) |
Who is Copper-By-Design? |
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We are located in Portland, Oregon. We are just 10 minutes South of Down Town Portland. Besides being self proclaimed (drug free) hippies with a profound compassion for those we do not even know (see: mind-temple.com), I also seem to have a unique aptitude for mechanical comprehension and spatial arrangement, which help immensely to visualize, design, and create these unique 3-D projects out of flat sheet of copper sheet metal. I've recognized the need for these custom products for clients across the Nation like: decorative turrets and gazebo roof caps, roof ridge caps for moss control, chimney caps & flue covers, scuppers or leader heads, water features, along with an assortment of other original designed and personally fabricated products. |
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This growing work had inspired us to develop this alternate web site to my local gutter work to reach clients through the Internet. These days over half our gutter clients contact us on-line, and over 80% of the custom copper work is for out of State clients. This custom copper work has begun to over shadowed my gutter business. I had first published my web site for the gutter business back in 1996 under http://dmrgutters.com, but at that time the web address on the side of my work vehicle got more attention than the actual web site. Over the last decade this has gradually changed to the point that our web site is now more beneficial to our gutter replacement sales than even referrals. We've now published over 4,000 photos and put thousands of hours into it's development over the last decade. Homeowners have become a lot more web savvy. More and more people are carefully researching the web to find something better than just the normal contractors who talk a fancy jargon, but only deliver a fraction of what they promised. Looking in the local phone directories just isn't cutting it, so Homeowners are beginning to network on-line through web sites like A's List and The Old House Web . I struggle to find the best quality parts available at a reasonable cost, yet sadly our suppliers report that we seem to be the only contractor in our area who consistently buys the better materials, so it is not profitable to stock them for just one client. It seems to be true; as I have not personally met a decent roofing or gutter contractors in our local area. We stand behind our quality with our extensive warranty (see: our Warranty & Service web page for details). There's a 20 year manufacturing warranty on the copper products we sell. The only reason I do not offer a longer warranty is that it would be unrealistic and would insult your intelligence to offer more. Where will I be more than 15 years from now at the ripe age of 60+? What are Our Qualifications? Besides my high standards and ethics, I (David) had been tested in High School to have an unusually high aptitude for spatial arrangement, art, math, and a 99% mechanical aptitude. It takes these sort of abilities to visualize and diagram new original designs for fabrication, and make sure it will be strong to last over the next century, easy to install, as well as attractive. I strive to place a lot of focus on strength and function. If built well; it should be able to last well over 100 years and be reused each time re-roofing is needed. That is why we supply the stainless steel screws along with a new #3 Phillips tip to do the installation with, so it can be a cherished heirloom. I honestly seek to raise the bar, after seeing what commonly fails in construction over the last few decades. I would not want anyone to work on my house who's only hope is the parts to last a year trouble free: just enough to avoid their liability. About 30 years ago, this was the motivation that inspired me to go into construction, after needing to figure out how to do everything on my own. Schooling was useless, since their primary focus was how to get jobs that can be done fast and cheap, so they would maximize profitability for contractors to financially succeed. I am personally diligent to respond to client e-mail within 24 hours, but it can take as much as a dozen hours of my time to get all the details ironed out over the course of several weeks of correspondence with a new client on just a small one time project. That is depending on how fast the client responds back with the info I need. Then several more hours to design, fabricate, box up, and ship a simple $200 roof cap. I was highly interested in art since third
grade. At 17 I got my first professional contract to make a life-size
Darth Vader
for the promotions of Empire Strikes Back (first
release) with working LEDs in the
belt units and a lit light saber. All built on a shoe-string budget
of only $300. One of my artistic passions is authoring these
hundreds of web pages, but most notably is how I am the primary designer and
fabricator of the copper work you see here. One reason that I have these talents is my Grandfather (John William Rich) who was a brilliant inventor of several well known products, but most known for his Rich's Frozen Food Program back East, and his TV chairs seen at large airports and bus terminals. But his greatest invention was the development of the Rich's Safety Bumper for cars and City busses made of a large hollow rubber cell filled with water for the low-tech hydraulic absorption of the impact. It made driving like playing bumper cars; with his 15 mph no damage bumpers, affording drivers a 20% discount off their auto insurance. He stepped on the toes of the major auto makers here in the USA and his company was crushed like an annoying bug. You can read more about it on our Ethics web page. Tia has demonstrated a talent in artistic design and has assisted in designing these web pages since early 2000 and helps proof read them. She also consult in design ideas for copper work and helps in the shop. Tia's Father worked on the robotics of the Disney rides in California, and her Mother was very involved with crafts and paintings. This attention to detail and reliable service has earned us a spot as finalist 2 years in a row for the BBB Business Integrity Award (shown below). On 6/09 I finally had taken on an apprentice who also seems to have a passion for quality and ethics. He's the Step-Son of a High School chum of mine I had met in art class back in 1978, so I've known Chris since he was 2 years old. I hope for great things to come from this young man, as long as he's willing to stick with it, as I may not be the easiest going person to work with. What about contacting you and good communication? We have been told by numerous clients that in
searching the web for this sort of information; we clearly have the
most comprehensive web site on custom copper sheet metal design and
fabrication in the world, with our 300+ web pages and over 4,000 photos,
that link to full screen digital images for a better look at our work
with prices listed of what they had paid. You are likely to agree.
Some people feel we We feel there are already hoards of simple web sites that you could navigate and read over within a few minutes, but that is not the grouping we want to compete with. We virtually stand alone here on the web for an on-line store front for a small business like ours. If nothing else this web
site shows our commitment to good clear communication, which is very
important to us. We are careful to check our e-mail at least twice a
day and respond within 24 hours. If you had not heard back from us within
that time, call our toll free # you will find on our
Contact Info web page to check if we received
your e-mail. We will answer calls personally, but we do not quote projects
over the phone for a couple reasons: We specialize in custom copper designs. We rarely get a chance to reuse a pattern or template a second time, since each clients needs have been uniquely different. We actually encourage unique designs, as opposed to pushing clients over to generic designs by offering discounts. The only discounts we offer are for clients who have carefully read through our web site and have provided us with all the info we need to provide a quote in the first e-mail exchange. There is also a volume discount, but that rarely happens. |
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We know that most of you may read these statements as nothing more than fancy lip-service. Simply 'Too good to be true' sort of thing. But if you take the time to read over our web site carefully and see the many photos; you will see we back these statements with undeniable proof, along with many of our client's reviews. My suppliers say I am the only contractor in this area that consistently buy the better parts. Also, there are not many businesses that can claim to have received a Business Integrity Award from the Better Business Bureau, let alone 2 years in a row. |
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Why is quality and craftsmanship so hard to find these
days? Ethics and integrity are words with a powerful meaning, but seems to have lost much of it's relevance these days, like the words: super turbo charged, titanium, or platinum cards. We have been told by many clients how our prices are quite reasonable and even lower than many shops. Being a small hands-on business I have a low overhead compared to most other shops and I'm still just a humble low-life renter. That makes our swift production capability much more limited though. If some of the prices listed on this web site seem a little high, try to keep in mind that many of these items are shown with the priced including the cost of a strong wood custom made crate with shipping charges, unlike you'll see elsewhere. We do not play the game of showing you a lower price, and then tack on a huge shipping and handling charge. If you happen to be local enough to drive here to pick up the fabrication we will discount those costs of course, which could save you over $1k. I am often using more copper than estimated, yet will stick to my quoted price. Copper is gauged as weight per square foot for sheet-metal. When it is shown gauged any other way there is a good chance it is only painted or copper plated steel, so beware of this sort of scam. To minimize the costs and be easier to work with most fabrication shops use 12oz or 16oz copper. We use 20oz copper or thicker for our custom fabrications, so they are heavier and more dent resistant, and less prone to wind and debris damage. Thicker copper like 24oz, 32oz, and 48oz is of course more costly and harder to work with, so that greatly raises the cost, but I price it at the same cost per pound as the 20oz copper, so it is usually $20 #.. |
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What if you
are not local to us? I would say well over half of our work over the last few years has been making unique custom copper sheet-metal products for clients back East, a few in Canada, and 1 in the Caribbean. We have been filling orders for a variety of uses, like: chimney caps, gazebo & turret roof peak caps, scuppers, water features, and such. Turret and gazebo roof caps had been our most popular items, but requests for custom chimney caps have steadily risen to overshadow roof peak caps. I'm happy to talk with you on the phone, but please go to our contact info page and read it before calling me, since I may be up on a 2 story ladder with a 40' gutter in my hands when you call. |
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Installation:
I am not able to work legally outside Oregon State and do not carry the liability insurance to do roofing related work, so ironically I am not able to install these roof caps even locally. There is no network for us to find and refer you to a good local roofing contractor. Although, if you are searching for a reliable contractor, this web site is one of the most comprehensive and honest web sites on gutters, roofing, Moss Control, and Roof Treatment. You should find the information here very helpful to better know what questions to ask of your local contractors. Helping you better able to weed out the less reputable contractors, to find one that you can hopefully rely on. And in so doing you should save a lot of money and future head aches. For a good honest resource to find reliable contractors in your area that your neighbors have used and reviewed: |
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If you are not able to do the installation
yourself; I wish you good fortune finding a reliable contractor in your
area. I have several links to
A's List here to help our clients find relatively competent
and honest contractors in their local area to do the installations of
our products. If you are able to find a contractor that you feel
comfortable with, have them look over our web site here to see just
how we do our installations and have them contact me with any questions.
If they claim they completely understand just what to do already, that
is probably not a good sign. |
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Custom Chimney Caps and flue extensions Custom
4, 5, 6, 7, 8, 11, 12, & 16 sided Roof Caps Custom
decorative
Scuppers Retail seller
of inexpensive Cupolas,
Weathervanes, Other custom Sheet Metal Fabrications Non-local Deliveries of custom aluminum and copper sheet metal parts Rust-free Gutter Replacement |
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Our
Personal Thought on Ethics |
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The next statement is a simple concept that is un-debatable (we dare anyone to try), which doesn't require a spiritual faith. These are words we strive to live by. Why is this not being taught in our Schools, let alone a strong philosophy in the business world? Planned obsolescence should be a crime, yet it's a standard in most industry. |
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I imagine you or anyone you'll ever meet cannot honestly say "I don't mind living in a world of lies and deceit". So the least we can do is not add to that muck from our words and actions. We also need to accept how others have just as much right to live and prosper as we do; unconditionally! They should not be robbed through our selfishness. Beside unjustified WAR, this is manifested in many more ways than you could possibly imagine; in how we conduct our daily life and purchases. Research 'Fair Trade'. I wish Ethical Responsibility were not such a rare quality in our modern business world, but wishing and waiting on the side lines is not going to change it. The best I can do is set a good example in every aspect of what we do to show it is possible to still make a modest living while running an ethical business. My ideals are not because I was raised a Mormon in Utah. I have not found the LDS share my passion for ethics or manage to implement in their actions beyond their pretences, or it would have impacted the business world a great deal more than it has. I can only hope to inspire others to seek out opportunities for good karma to enhance their lives and character through helping to enhance other people's lives in their chosen field of work with compassion and care. Every aspect of all we do should be approached as an art-form with intenssion. We can try to teach others how to live and love, but until they own it and it becomes a part of them; it will just be a pretty string of words with little real meaning. The best we can hope to do is set a good example and maybe those around you will eventually gleam some wisdom from that. You can not force it on others. We need to be very patient, as they still need to grok it in their own time-line. author: David Rich |
Read much more of our thoughts on 'Ethical Responsibility'. |
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| Note: We hope that we can be mutually beneficial, but if not there is still a lot of helpful information here on these web pages on dozens of different topics. If you find the information here very helpful, but you are not in need of our services, it would be kind of you to show your appreciation for the generous advice we spent thousands of hours to provide here for your benefit. Perhaps like you would tip a waiter. Maybe this information is worth enough for you to send us a nice gift certificate of a dinner for two at a restaurant local to the Portland Oregon area? A favorite of ours is Newport Bay, but even something at Burger King would be nice. Don't feel too bad if you are not feeling that generous, as we have rarely had someone actually send us a gift. Just providing an opportunity for you to benefit from some good karma ;) |
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Below is a photo of our Better Business Bureau's NW Business Integrity Award we earned for the year 1998 |
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We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award |
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"Quality and service is
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dba: Copper-By-Design S. W. Portland, Oregon |

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Caps |
Roof Caps |
Work |
Downspouts |
Parts & Info |
Ordering Info |
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I do not mean to get political here, but
these days it is too hard to just ignore:
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Let's Fix Democracy in This Country First! Patriotism is not Blind Loyalty to Our Current Leaders |
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14 corporations w/documented human rights violations