A Custom Copper Chimney Flue Pipe Cover & Cap Details and Photo Page

Made for Mr. Fenley in Mulino, Oregon (6/08)

 Updated 8-24-2008


 

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This copper chimney pipe cover and cap projects is for my client Steve Fenley in Mulino, Oregon. It is for their 8" stainless steel chimney pipe that is stained with rust streaks. The inside of the base chamber is 22" x 24". The flashing flange is 34" x 36" for a 6" wide flashing all around. I made it with a much wider base, so there would be no need for the roof braces to hold it steady in high winds.

Rust stained steel flashing flange over the stainless steel flue pipe and shinglesRust stained steel flashing flange over the stainless steel flue pipe and shingles

These are shots taken by the client of his existing rusty flashing.  After removing the roofing and the rusty flashing collar he got these shots and detailed measurements for me to build the new copper cover to fit over all this.

Rust stained stainless steel flue pipe and shinglesStainless steel flue pipe fastening hardware

Rust stained stainless steel flue pipe exposedCopper flashing flange

Here is the bottom flange with the center cut out and tabs bent up to connect with the tapered support collar that is 24" tall at the lower base. The shot below shows the set up I made to simulate the roof angle and an 8.5" wide plastic bucket in the center at the right height to get the measurements for each side of the support collar.

Copper flashing flange

This shows the bottom section completed from 2 different angles.

Copper flashing flange and angled collarCopper flashing flange and angled collar

Here is the octagon shaped flue pipe cover with a tapered top to shed water to the outside that might spray in through the screen.

Copper flashing flange and flue collar

Then I made this copper support ring for the screen to mount over this tapered top of the flue pipe.

Copper chimney cap rain diverter

Copper chimney cap rain diverter attached

I attached the 16 gauge stainless steel screen.
It is 12" wide and 9" tall.
Stainless steel screen framework

I bent the top edges down at the angle of the
top cap and made a copper attachment ring.
Stainless steel screen framework w/copper flange for the roof cover

Copper chimney flue cover/cap in Mulino, Oregon

Copper chimney flue cover/cap in Mulino, Oregon

Here is a few shots of the finished cap.

Copper chimney flue cover/cap in Mulino, Oregon

Cost for this project: $600 w/o shipping

Note: again I under bid this project by $183, but I stuck the the price I had quoted. He was a very good client to work with. Here is the photos of the installed cover that he sent me on 8/20/08:

Copper chimney flue cover/cap in Mulino, OregonCopper chimney flue cover/cap in Mulino, Oregon

Copper chimney flue cover/cap in Mulino, OregonCopper chimney flue cover/cap in Mulino, Oregon

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Click in this photo to go back to Chimney Caps main info page

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Below is a photo of our
Better Business Bureau's
NW Business Integrity Award
for the year 1998

1999 Better Business Award

We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award

 

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