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Custom Copper Chimney Cap Page #5 (1/12 to 4/15) |
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Custom Copper Chimney Cap Page #5 (1/12 to 4/15) |
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Company Profile |
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Roof Caps |
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Chimney Caps |
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Scuppers |
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Gutters |
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Shipping |
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Contact Info |
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Below are a few more examples of custom copper sheet metal chimney caps that I've made; placing primary focus on strong design w/as few seams as possible. There is also a link to see more photos and descriptions w/prices they had paid; to help give you ideas of what to request a personalized quote for. |
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This was for over their fancy clay fireplace in their new house w/the weather-head positioned 8' 8" above this roof where the SS flue pipe exits the roof.
172# final weight for all 3 pieces Here
is a link to see all 65 photos of this project fabrication and
installation: |
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  These were also made for their New York house they were in the process of building. We were also contracted to build one more chimney cap just like this for the same house that had no flue. Along with the 2 larger chimney caps listed below, 8 fancy scuppers, 8 Leaf-catchers, 2 turret roof caps w/finials and another chimney cap for their Florida home back patio pizza oven. These are nearly 7' tall. |
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Cost Breakdown per set:
257.4# final weight |
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Also, for the LoVullo's new house in NY we made a pair of Tuscany style double & triple arch per side, double tier base, 6/12 hipped roof w/internal pans.
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370# final weight - 53.4# wood - 20.4 SS screen weight = 296.2# of copper weight X 0.8 = 236.96 sq' X $35 per sq' = $8,293.60 for the copper work + $404.40 for 26.96 ln' of hardwood in the base + $653.40 for 32.67 sq' of SS screen + $750 for custom shipping crate + $768 for truck freight = $10,869.40 total for one X 2 = $21,738.80 total for both delivered |
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For the Goodwin house in NJ we made a pair of Tuscany double & triple arch style, double tier base, 6/12 hipped roof w/internal pans and flue collars.
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Larger chimney cap: 232.5# total weight - 41.6# wood weight - 11.4# SS screen weight = 179.5# copper weight X 0.8 = 143.6 sq' of 20oz copper sheet metal X $30 = 4,308 total for the copper (considerably less than the $6,500 I had originally estimated)
Smaller chimney cap: |
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This was for their Florida home. We are also contracted to build another 4 larger chimney caps for their Buffalo, New York house, along with 8 fancy scuppers, and 2 turret roof caps w/finials.
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Chimney Cap w/Weathervane: 109# final weight 79.2# copper weight $2,376 for 79.2# of copper x $30 + $200 for a water tight weathervane support pipe built into the chimney cap roof + $160 for 8 sq' of stainless steel screen x $20 + $134.52 for 11.21' of 1X6 ipe hardwood frame inside the base skirt x $12 + $380 for a 955P - 23" wide wing span Eagle style weathervane w/custom made copper fish in mouth addition + $250 for a sturdy wood crate + $350 truck freight charge for residential delivery w/hydraulic lift-gate service = $3,850.52 grand total |
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This was for over their fancy clay flue liner that has a natural gas exhaust, so I needed to also build in this a separate fresh are return under the main exhaust weather-head. Cost: $1,019 installed |
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These were custom made for Scott and Antonia Davis in Bedford, New York for their outdoor fireplace first. Then a few months later contracted to make larger rectangular caps for their home as well.    Cost for all 3 chimney caps: $14,589.67 delivered attachment base ISD: 33.5" X 36.25", or 8.4 sq' 40" X 65.25", or 18.1 sq' & 40" X 85", or 23.6 sq' |
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86.4#Final weight - 20# wood and SS screen weight = 66.4# of copper weight X 0.8 = 53.12 sq' (down from the 68 sq' I had quoted) X $35 per sq' = $1,859.20 for 53.12 sq' of copper work + $149.04 for 12.42 ln' of hardwood in the base + $124.40 for 6.22 sq' of SS spark arrest screen + $175 for custom shipping crate + $275 for truck freight = $2,582.64 total delivered separately .  |
Large Chimney
Cap: 251.9# final weight - 46.4# wood weight - 15# SS screen weight = 190.5# of copper weight X 0.8 = 152.4 sq' of copper X $35 per sq' = $5,334 for 152.4 sq' of copper work + $318.15 for 21.21 ln' of hardwood in the base + $373.20 for 18.66 sq' of SS spark arrest screen + $375 for custom shipping crate + $650 for truck freight w/residential lift gate = $7,050.35 total delivered for this first unit = $14,589.67 grand total for all 3 chimney caps w/crate & freight |
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attachment base ISD: 21.25" X 25.5" & 25.25" X 40.75", or 3.76 sq' & 7.22 sq' |
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Cost Breakdown:
Smaller Cap w/roof liner: 92.8# total weight - 20.6# wood weight - 6# SS screen weight = 66.2# total copper weight X 0.8 = 52.96 sq' of 20oz copper in this X $30 per sq' = $1,588.80 for the copper + $157.40 for 7.87 sq' SS screen + $175.35 for 11.69 ln' of wood = $1,921.55 total for the larger chimney cap + $1,291 for the smaller chimney cap = $3,212.55 grand total for both chimney caps w/o crate or freight |
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36" wide cedar mantle covered in 32oz copper w/oversized rivets
(attachment base ISD: 31.75" X 31.75", or 7 sq'. Fire-screen is 48" wide X 39" tall in the center)
Cost Breakdown: Mantle final weight is 33.6# - 13.8# wood weight = 19.8#
Chimney Cap final weight is 105.2# Fire Screen: $600 as quoted Freight costs:
To see all 56 fabrication w/installation photos and read more about this project: |
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(attachment base ISD: 20-7/8" X 56-3/8", or 7.9 sq') Saved $122.30 - for less material used than quoted
$2,615.20 for 95.8 # total 20oz & 24oz copper X $27.30 # + $258.80 for 12.94 sq' - stainless steel screen X $20 + $203.70 for 13.58 ln' - 5/4X6 ipe hardwood frame inside the base skirt x $15 + $250 for crane service (his minimum charge) + $200 for our part in the delivery and installation + $50 for 4.5" wide round plaque $3,577.70 total delivered and installed
To see all 70 fabrication w/installation photos and read more about this project: |
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(attachment base ISD: 25-7/8" X 37-3/4", or 6.82 sq') Saved $470.67 - for more material used than quoted $1,916 for 76.64 total square feet of 20oz & 24oz copper X $25 + $146.80 for 7.34 sq' - stainless steel screen X $20 + $169.35 for 11.29 ln' - 5/4X6 ipe hardwood frame inside the base skirt x $15 + $125 for weathervane support pipe built into the roof + $170 for 24" tall Segmented Globe + $170 for 18" long flag weathervane + $400 to buff & lacquer all of the out side of this project $3,502.15 sub total $3,031.48 total delivered and installed
To see all 27 fabrication w/installation photos and read more about this project: |
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Cost: $4,150 delivered. Final weight 174.8# w/o crate, 320# w/crate (attachment base ISD: 25.25" X 96", or 16.83 sq') Saved $201.50 - less than quoted   This means the copper weight alone is 109# X 0.8 = 87.2 sq' of 20oz copper left in this project X $30 = $2,616, so we were right on target from the original quote of $2,647.50 $2,616 for 87.2 total square feet of copper X $30 + $342 for 17.1 sq' - stainless steel screen X $20 + $315 for 21 ln' - 5/4X6 ipe hardwood frame inside the base skirt x $15 + $450 for a sturdy large wood crate + $350 truck freight charge for residential delivery w/hydraulic lift-gate service $4,073 total delivered |
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Attachment bases ISD: 23.75" X 38" & 26" X 48.25" The weights and cost breakdown of these pieces are as follows. 1 17.8# - for the smaller unit138.8# - for the larger unit = 256.6# - 46# wood weight = 210.6# X 0.8 = 168.48 sq' of 20oz copper used in all for both. X $30 sq' rate = $5,054.40 - for copper + $236.70 - for 23.67' - 1X6 ipe hardwood frame inside the base skirt x $10 + $280 - for 4 brass door hinges, 40 SS bolts, 80 SS nuts, 50' SS cables, and 8 SS lock pins + $400 for a strong large 38" X 5' X 4.5' tall custom wood crate for both caps + $500 shipping charge to your home w/hydraulic lift-gate service = $6,471.10 total for both delivered. - $4,000 paid = $2,471.10 balance
To see all 36 fabrication photos and read more about this project: Also, you can see a of this chimney cap open from the video the client was nice enough to shoot and share with us:
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 Cost: $5,500 delivered to Vienna, Virginia (attachment base 33" X 80" ISD, or 18.33 sq')
The weight
and cost breakdown was as follows:
To see all 16 fabrication photos and read more about this project: |
Sarkinen's Concave Hipped
Roof
Chimney Cap w/weathervane mount built in
It also needed to have a weathervane support pipe built into the
roof for this stork style weathervane they got from a different Coppersmith who specializes in this sort of custom hammered copper work.
Although, we felt there were a few problems with the design of this
weathervane; as it seems
rather confused. My Wife and I looked up over a hundred images from cartoons to photos of actual storks in flight to see what was bothering
us about this design:
I believe I could have done better for less, but what is done is
done.
The weight
and cost breakdown was as follows:
As stated above the weathervane was supplied by a different vendor.
We gave them a discounted cost for having us make this unique design
we had not done before.
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St. Michael,
Minnesota
(1/12)
After
building a mantle piece over a year prior I was contracted to make this stylish concave hipped roof design
chimney cap for
Chris & Christine Sarkinen in St. Michael, Minnesota to to cover natural irregular stone
outdoor fireplace. This curved roof line has not internal support,
so we decided to use a thicker 32oz copper on top.
(a) The most noticeable is the small torso they made. It should have been at least 2 to 3 times larger in proportion to the neck and head.
(b) I understand making a silhouette WV, but if you are going to make it 3-D, then it should be 3-D. This has a slender 3-D torso, but that's where it ends.
(c) The neck should be curved more with the head a couple inches higher.
(d) The legs should be hanging down more to show the thighs that seem to be missing.
(e) From what I can see they cannot bring their wings straight up like that w/o breaking their wings or at least hurting themselves. Maybe half that high at a 45 degree angle.
(f) The wings are convex, where they should be concave. I know they may have been thinking they are on a downward stroke, but that still is not a valid argument, since that is not a
truism.
(g) I tested it in the wind outside, but this design will not point in the direction the wind is coming from very well. It does not have more tail than nose. The baby bag in front counter the drag of the wings that are behind the center pole.
(h) The balance is off with it being nose heavy. I am pretty sure they should be made balanced to the center shaft, but if they are not they should be tail heavy. Not nose heavy.
Cost: $2,722.17 delivered
to St. Michael, Minnesota
78.2# - total weight
- 14# - wood in the base
- 4.1# - SS screen
= 60.1# - copper weight
X $25#
rate (special discount for unique design)
= $1,502.50 for the copper
sheet metal
+ $270 for the 180 decorative industrial rivets
+ $116.67 - 5.83 sq' of SS screen
+ $108 - for 9 ln' of 1x6 hardwood inside the base
+ $125 - weathervane support pipe
+ $250 - custom wood crate
+ $350 - truck freight
w/residential delivery
= $2,722.17
grand total
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Below is a
photo of our |
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We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award |
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